Before sending a progressive lens order into production, a few minutes of verification are enough to eliminate most causes of remakes and customer returns. Here are the five points to check every time.
Any centering height measurement taken before the frame's final adjustment on the client's face has to be redone: adjusting the temples or nose pads afterward changes the position of the lens relative to the eye.
A head tilted by just a few degrees at the moment of capture skews the centering height without it being visible in the photo. Check alignment before validating, not after.
A single measurement gives you no way to spot an outlier. Two to three readings that cross-check against each other provide a reasonable guarantee that the retained value is reliable.
The convergence gap between a distance-vision measurement and a near-vision measurement should match the fixation distance used. An inconsistent gap signals a measurement that needs to be retaken before moving on.
A data-entry error at the time of ordering — swapping a right-eye and left-eye value, for example — produces exactly the same symptoms for the client as a poorly taken measurement, at the same cost to fix.
IO Tech cross-checks measurements and flags inconsistencies before an order goes into production.
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